The synthesis of MTHPA from maleic anhydride and pentadiene is a typical Diels-Alder condensation reaction, i.e. the unsaturated maleic anhydride with olefinic bonds is a dienophile. It takes a 1,4 addition reaction with pentadiene, a catenary diene with conjugated diene, to generate a cyclohexene ring - hydroaromatic compound. The production flow goes as followings: with polymerization inhibitors, maleic anhydride reacts with pentadiene to generate MTHPA; after a preliminary separation of MTHPA, isomerization catalyst is added to continue the reaction to generate liquid MTHPA; after rectification, the colorless, transparent liquid MTHPA presults. MHHPA is the product of the hydrogenation of MTHPAT and follows a similar process.
Product quality
Quality indicators of MTHPA
|
Item |
Indicator |
|
Appearance |
Colorless, transparent liquid |
|
Chroma (Pt-Co scale) |
<200 |
|
Specific gravity (25℃) |
1.21±0.04 |
|
Viscosity cp (25℃) |
50~70 |
|
Melting point ℃ |
≤-15 |
|
Acid value mgKOH/g |
660~670 |
|
Anhydride content % |
≥41 |
|
Heating loss % |
<1 |
|
Free acid % |
<1 |
Quality indicators of MHHPA
|
Item |
Indicator |
|
Appearance |
Colorless, transparent liquid |
|
Specific gravity (25℃) |
1.16±0.04 |
|
Viscosity cp (25℃) |
50~60 |
|
Melting point ℃ |
≤-15 |
|
Acid value mgKOH/g |
≥660 |
|
Iodine value |
<2 |
|
HHPA content % |
≥99% |
|
Free acid % |
≤0.5 |
Technical indicators
|
Item |
Specification |
Unit |
Consumption quota |
|
Maleic anhydride |
Industrial grade |
t |
0.7 |
|
C5 fraction |
Industrial grade |
t |
0.5 |
|
Catalyst |
Industrial grade |
kg |
4 |
|
Cooling water |
t |
50 | |
|
Electricity |
220V/380V |
kWh |
800 |
|
Steam |
0.8MPa |
t |
2.5 |
Waste treatment
The process is highly selective with few byproducts. Only a small amount of organic liquid waste is discharged from the rectification tower and it can be incinerated.
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